An Easier Institutional Stove?

https://www.appropedia.org/w/images/e/ef/Libhubesi_stove.jpeg
Libhubesi stove (photo: New Dawn Engineering)

Institutional-size stoves like this Lihubesi stove frequently use a sunken pot or pot skirt to increase heat transfer efficiency.

While testing the institutional-size Alpha Limited TLUD, ARC staff conducted an experiment to see if a skirt is strictly necessary with a very large pot. A 58cm in diameter pot was heated by the six-inch in diameter Tom Reed Alpha Limited forced draft pellet stove with an added 0.75 constant cross sectional area Winiarski stovetop.  

A complete stovetop was also made that increased heat transfer efficiency to the entire bottom of the pot. As-hot-as-possible gases are directed to flow as closely as possible to the surface without reducing their velocity.

The bottom of the 60 liter, 58cm in diameter pot (used in institutional stoves in Africa) had an external surface area of 2,640 square cm. The slanted Winiarski stovetop created a 5mm gap at the outer edges of the pot (See above).

The seven inch deep, Alpha Limited FD-TLUD stove ran for 82 minutes using 2.03 kg Douglas fir pellets. 20 liters of water boiled in ~60 minutes when a lid was placed on top of the pot. (A higher firepower stove is needed to boil 60 liters in a reasonable period of time).

The single test results were:

efficiency_with_char_                          57%          

firepower_with_char_high power        4.80 kW

CO_useful_energy_delivered_            1 g/MJd       

PM_useful_energy_delivered_            15 mg/MJd     

Summary

When pots have sufficient bottom surface area, using a Winiarski stovetop can result in high thermal efficiency. After one hour, the highest temperature of gases in the 5mm channel gap under the outer edges of the pot was 111C. Adding a skirt to the sides of the pot would not be help very much when gas temperatures are this low. 

Perhaps cooks would appreciate institutional stoves without sunken pots? 

Let’s see what happens?

Misty sunset at the Aprovecho campus

Working in a Forest

Schoolhouse Creek, filled with late winter run off, rushes along next to the Cafeteria building

The Aprovecho lab is in a green forest, eight miles east of Cottage Grove, Oregon, a town of ~10,000 people.

Working in a forest to design, manufacture and sell clean burning biomass cooking and heating stoves makes sense.

Heating and cooking with renewably harvested biomass is easy to imagine when surrounded by a forest.

Eating food from our gardens, grown with fertilizer from animals we enjoy, means that we know a lot about the food we eat.

Learning more about burning biomass cleanly enough to join solar, wind, hydro, and geothermal as sustainable energy resources, is intrinsically optimistic work.

We hope that you can visit our stove lab at Blue Mountain one of these days! Contact dean@aprovecho.org

Secondary Air Injection

S

Dr. Reed’s Alpha Limited stoves

Lefebvre, Vanormelingen, and Udesen examined secondary air jets air in cylindrical TLUD combustion chambers and described the most successful patterns and penetration depths. They reported that air jet penetration lengths approaching the middle of flame in a cylindrical combustion chamber resulted in a maximum reduction of PM2.5. An increase in the number of jets also created more thorough mixing. They advised that it was important to have the jets meet in the middle of the flame, but with minimal necessary force, to ensure highest temperatures and highest velocity of hot gases to the pot. (Lefebvre, 2010) (Vanormelingen, 1999) (Udesen, 2019)

It has been interesting to test Tom Reed’s larger Alpha Limited stove. More powerful secondary air jets forcefully meet in the middle, forcing the flame to create a cyclone that plunges down into the cylindrical combustion chamber. As reported in last week’s newsletter, in one 94-minute cold start high power test with Doug fir pellets, the larger WoodGas stove and insulated SSM SuperPot, achieved 58% thermal efficiency with a white filter and very low PM2.5.

Perhaps downward cyclonic mixing, caused by more powerful secondary air injection, might be another clean burning technique when combustion temperatures stay high enough? 

The Winiarski stove top that was added seemed to reinforce the downward cyclone. Larry always pushed better heat transfer efficiency in his pot supports, etc.

Tom probably invented using very little primary air and a lot more secondary air in forced draft TLUDs. So much easier to improve performance since Tom and Larry did a lot of the work!

Wow! Tom Reed Forced Draft TLUDs are great!

The Tom Reed Alpha Limited Forced Draft TLUD stoves (India)

The six-inch and four-inch in diameter FD-TLUD stoves are powered by two AA batteries and are well known to be inexpensive and clean burning. The smaller stove was the “high combustion efficiency” stove used in a 2015 Round Robin test series at Regional Testing and Knowledge Centers. As shown, the Tom Reed stove uses two crossed pieces of metal as pot supports.

The four inch in diameter ARC Round Robin test results were:

As a part of a recent Osprey stove improvement project, ARC added a stainless steel Winiarski stovetop to the smaller and larger Alpha Limited stoves that increased thermal efficiency and resulted in reductions of PM2.5 in the larger stove. The added stovetop seemed to encourage the injected, horizontal secondary air jets to more powerfully cover the top of the fuel? 

Winiarski stove top

With the addition of the SSM Winiarski stovetop, (6mm pot supports and flat perimeter to accommodate a pot skirt) the larger Alpha Limited stove became a very clean burning TLUD. The ISO PM2.5 Tier 4 is less than 62 mg/MJd. The Tier 5 (an inspirational goal for PM2.5) is less than 5 mg/MJd. In a single test, the improved larger Alpha stove achieved 6mg/MJd for PM2.5 after burning for 94 minutes at 4.6 kW.

Thermal efficiency_w_char_ 58% 
firepower_w_char_high power 4.6 kW
CO_useful_energy_delivered_  1 g/MJd      
PM_useful_energy_delivered 6 mg/MJd     
PM mass time  1 mg/min 
time_to_boil_high power  9.4  min (5 liters in SSM SuperPot) 
ISO Tiers     
Tier_efficiency_w_char Tier 5     
Tier_CO_useful_energy_delivered Tier 5     
Tier_PM_useful_energy_delivered Tier 4

The thermal efficiency in the smaller diameter Alpha Limited stove was improved but the PM2.5 was not reduced when adding the Winiarski stovetop. The smaller stove ran for 26 minutes on 0.4 kg of Douglas fir pellets.

Thermal efficiency_w_char_ 56% 
firepower_w_char_high power 2.6 kW
CO_useful_energy_delivered_  1 g/MJd      
PM_useful_energy_delivered 30 mg/MJd     
PM mass time  3 mg/min 
time_to_boil_high power  25.6  min (5 liters in SSM SuperPot) 
ISO Tiers     
Tier_efficiency_w_char Tier 5     
Tier_CO_useful_energy_delivered Tier 5     
Tier_PM_useful_energy_delivered Tier 4

The following chart describes the features in the larger Tom Reed Alpha Limited FD-TLUD. Perhaps, adapting these hole sizes and air pressure, etc. to other stoves might result in reductions of emissions while increasing thermal efficiency?

Diameter of 13 Primary Air Holes (mm)2.5
# Secondary Air Holes36
Diameter Secondary Air Holes (mm)4.7
Chamber Diameter (mm)155
Chamber Area (mm^2)487
Distance between Secondary Air Holes (mm)13.52
Secondary Air Pressure (in H2O)0.095
Secondary Air Pressure w/ Blocked Primary Air Holes (in H2O)0.11
SSM Stovetop Hole Diameter (mm)105
SSM Stovetop Hole Diameter / Cross Sectional Area0.677

Give it a try? 

Tell us what happens?

No More Carbon? 

The popular Jiko stove, photo by AIDG on Flickr

With carbon prices low and support apparently shifting, perhaps thinking about market-based improved cook stoves is increasingly interesting?

In the Millennium Villages studies, a high-end retail price of something like $10 was recommended to sell stoves directly into the market. (Adkins, Tyler, al, 2010)

What can be accomplished in stoves already being sold without raising prices?

  • For instance, the pot supports in the Jiko shown above can be too high for optimal heat transfer efficiency 
  • The door needs to be tight fitting to effectively simmer food
  • Perhaps the combustion chamber is too big, wasting fuel?
  • Small changes in the refractory ceramic material used in the combustion chamber can double durability
  • A low cost pot skirt effectively reduces time to boil and fuel used to cook

On the other hand, Rocket stoves or even forced draft TLUDs could theoretically be made for ~ $10, if metal was replaced by refractory ceramic or similar materials.

ARC is looking into this.  

Sound interesting to anyone?

 “To him that will, ways are not wanting.” (George Herbert, 1640)

graph helps calculate proper skirt gap for best heat transfer efficiency

Thermal Efficiency: How High Can We Go?

From SAMUEL BALDWIN’S “BIOMASS STOVES: ENGINEERING DESIGN, DEVELOPMENT, AND DISSEMINATION,” VITA, 1987

Various stove/pot/skirt combinations are achieving ~ 60% thermal efficiency. 

How high can we go? 

  • Doubling temperature doubles heat transfer efficiency when other factors remain constant.
  • According to Newton’s Law, doubling the surface area doubles the heat transfer.
  • Forcing hot gases to thin the boundary layer of still air next to the surface to be heated (Proximity) effectively increases heat transfer efficiency (as above).
  • Doubling the Velocity of gases ~doubles heat transfer efficiency.
  • Increasing radiation increases heat transfer exponentially. *See chart below.
  • Increasing the view factor helps, too! (That’s the proportion of radiation that contacts the bottom of the pot.)
  • Prasad and others have suggested a correlation between firepower and area.

There may be other important factors?

  • In a modern Rocket stove at high power, the gases can be around 800C and the velocity can be around 1.2 meters per second.
  • Small, dry pieces of wood tend to make hotter fires and gases.
  • Pots have to have sufficient external surface area to achieve 50% thermal efficiency.

In ARC tests of modern Rocket stoves, a pot with an area of around 800cm2 scored 34% thermal efficiency. Increasing the area to around 1000cm2 increased thermal efficiency to about 40%. With the same stove, a pot with 1200cm2 is expected to achieve above 45%. ARC uses 26cm to 30cm in diameter pots with at least 5 liters of water to get closer to 50% thermal efficiency.

Keep in mind that increasing the surface area of the water in a pot also increases the amount of steam emitted, which makes it harder to bring water to full boil in a larger pot (without a lid).

Thermal efficiency, when burning biomass, seems to top out (so far) at around 60%. Perhaps the gases in the channels at the bottom and sides of the pot loose temperature and velocity, resulting in a theoretical upper limit to normal natural draft heat transfer efficiency?

Since doubling velocity ~ doubles heat transfer efficiency it seems likely that if forced draft increased velocity, without reducing gas temperatures, good things might happen?

We’ll give it a try.

From The Woodburner’s Encyclopedia, 1976

Improving Market Based Products to Reduce Wood Use and Emissions

Adjustable pot skirt can help save fuel

 Two dollar and fifty cent SSM adjustable pot skirt

Aprovecho staff travel around the world assisting stove projects. We experience that almost all biomass stoves in Low Middle Income Countries markets are sold for $10 USD or less. It seems to us that more expensive stoves are supported by carbon revenue, or sold in cities to the middle or upper classes. 

Depending on carbon revenue works well when prices do not fall, or when events don’t restrict trade. Aprovecho has learned a lot about the carbon market and helps projects to make best use of opportunities.

Aprovecho also develops market-based products trying to create sustainable businesses independent of carbon. Dr. Winiarski was a great proponent of market-based solutions that reduce fuel use and harmful emissions. He pointed out that improved thermal efficiency can be added to traditional stoves sold in markets without increasing cost. Week-long Partnership for Clean Indoor Air seminars (2002-2012) in Asia and Africa reduced fuel use by an average of ~ 30% with simple changes.

The size of the combustion chamber in a charcoal stove has been shown to be the most significant factor in fuel use. Maybe reducing the size of the combustion chamber in a traditional charcoal stove currently being sold would end up saving fuel in real life? See: The influence of initial fuel load on Fuel to Cook for batch loaded charcoal cookstoves (Bentson et al, 2013)

The $2.50 USD SSM adjustable pot skirt has reduced fuel use by 20% to 25%. Aprovecho hopes that factories/stakeholders can improve popular stoves by applying easy-to-teach changes.

There are many no extra cost improvements that are incremental first steps. 

They tend to be affordable and market based, which made Dr. Winiarski happy.

Iterative Development: Addressing Health & Climate Change

Iterative Development: 

Addressing Health & Climate Change

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Thanks to the Osprey Foundation, ARC just finished building a new heating stove lab and we are experimenting with how to make very clean burning home heating stoves. The intended price points are considerably lower than higher emission stoves currently for sale. Zero Green Premium products cost less than the dirty technology products they replace. 

ARC uses the Iterative Development process (see above) to create market viable products. Dr. Sam Baldwin started us on this path in 1987. He described how to develop and disseminate improved cook stoves with simultaneous lab and field-testing in his important book: http://www.newdawnengineering.com/website/library/Papers+Articles/Biomass%20Stoves,%20Engineering%20Design,%20Development%20and%20Dissemination,%20Samuel%20Baldwin%201987.pdf

We change one variable at a time in a prototype and test the result under the emissions hood that collects and records the amounts of climate gases and Black Carbon. Usually ~50 iterations result in a closer to optimal stove. The new Osprey Health and Climate Heating Stove Lab is set up to do 3 to 6 iterations per week. Lab staff includes Travis Volpe who builds, tests and changes prototypes. The prototype is thoroughly field-tested, as well.

Clean burning for cooking and heating stoves!

WHO logo

World Health Organization Indoor Air Quality Guidelines: Household Fuel Combustion, 2014

INDOOR AIR QUALITY GUIDELINES: HOUSEHOLD FUEL COMBUSTION, 2014

A “Cut and Paste” Summary

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PM levels have to be very low to protect health

“Among the key findings is that for several important health outcomes, including child acute respiratory infections, exposure to the key pollutant– fine particulate matter, or PM2.5 – needs to be brought down to low levels in order to gain most of the health benefit. The other main finding is that most of the solid fuel interventions promoted in recent years have not even come close to these levels when in everyday use, and there is a need for much more emphasis on accelerating access to clean household fuels.” ( pg. XIV)

Avoid the use of coal and kerosene

“The need to avoid the use of unprocessed coal as a household fuel, in light of the specific health risks. The need to avoid the use of kerosene as a household fuel, in light of concerns about emissions and safety.” (pg. XV)

4.3 million yearly deaths from biomass indoor pollution

“Global burden of disease estimates have found that exposure to HAP (Household Air Pollution) from cooking results in around 4 million premature deaths, with the most recent estimates from WHO reporting 4.3 million deaths for 2012. HAP is responsible for nearly 5% of the global disease burden (expressed as disability-adjusted life-years (DALYs)), making it globally the single most important environmental risk factor.” (pg. 1)

0.4 million yearly deaths from biomass outdoor pollution

“HAP is also a substantial contributor to outdoor air pollution-related deaths due to emissions into the ambient environment, responsible for around 0.4 million deaths (12% of the total from ambient air pollution (AAP)).” (pg.1)

WHO: Outdoor air quality guidelines

Pollutant PM2.5 (μg/m3)

Mean concentration per 24 hours: 25 μg/m3. Per year: 10 μg/m3

Pollutant CO (mg/m3)

Mean concentration per 8 hours: 10 mg/m3. Per 24 Hours: 7 mg/m3 (pg. 11-12)

The mathematical model used to estimate indoor pollution was based on:

The input data used for the model were obtained from measurements made in India, and are summarized in Table 2.4. 

Air exchange rate (α) per hour 15

Kitchen volume (V) m3 30 

Device burn time hours per day

Recommended emission rate: PM and CO per minute

Unvented PM2.5: 0.23 (mg/min)

Vented PM2.5: 0.80 (mg/min)

Unvented CO: 0.16 (g/min)

Vented CO: 0.59 (g/min) (pg.34)

Estimated to “result in 90% of homes meeting WHO AQG values for PM2.5 (annual average) and CO (24-hour average). This assumes model inputs for kitchen volume, air exchange rate and duration of device use per 24 hours, as set out in Table R1.1.

Intermediate emission rate targets (IERTs) show the rates that will result in 60% of homes meeting IT-1 for PM2.5 (Table R1.2) and 60% of homes meeting the 24-hour AQG for CO (Table R1.3). The value of 60% is arbitrary, but was selected so that a majority of homes would meet the specified guideline level.

Separate guidance is provided for unvented and vented stoves as those technologies with chimneys or other venting mechanisms can improve indoor air quality through moving a fraction of the pollutants outdoors.” (pg. 35)

Intermediate Emission rate targets (ERTs)

Unvented PM 2.5: Intermediate ERT 1.75 mg/min

Vented PM 2.5: Intermediate ERT 7.15 mg/min

Unvented CO: Intermediate ERT 0.35 g/min

Vented CO: Intermediate ERT 1.45 g/min (pg.36)

Ventilation lowers concentrations

“There are many areas where outdoor or semi-outdoor cooking is prevalent, for which ventilation is clearly greater and would result in a higher percentage of homes meeting the AQGs than those estimated for the ERTs. Studies show that people cooking outdoors still receive high exposure when using traditional stoves. Furthermore, as previously discussed, emissions to the outdoor environment reduce community ambient air quality, which in turn contributes to lower indoor air quality. Thus, although the emission rate targets apply to indoor environments, maximizing protection can only be achieved if all devices meet these targets regardless of indoor or outdoor usage.” (pg. 39)

The need for chimneys

“Evidence provided in the systematic review of Intervention impacts on HAP and exposure (Review 6) demonstrated that despite achieving large percentage reductions of PM2.5 compared to baseline (solid fuels with traditional stoves) none of the improved solid fuel stoves reviewed reached the WHO IT-1 for annual average kitchen PM2.5 (and therefore did not meet the AQG). A few types of vented (chimney) stoves did reach levels close to WHO IT-1, in the range of 40–60 μg/m3. These findings can be used as a guide to the current in-field performance of a range of technology and fuel options.” (pg.45)

Multiple stove use continues

“A common finding was that many (if not most) households continue to use the existing device or fuel when a new one is introduced, for cultural and practical reasons such as lack of affordability and uncertain supply in the case of a commercial fuel such as LPG. An important conclusion therefore was that for most households, the transition to exclusive use of very low emission devices and fuels will occur over time, with a progressive shift towards a higher proportion of energy usage provided by the newer, cleaner options. It is also the case that in more economically challenging conditions, households may revert to increased use of traditional stoves and fuels.” (pg.46)

CO concentrations are achievable

“The systematic review of the impacts of interventions found that most of these achieved CO levels below the 24-hr WHO guideline of 7 mg/m3.” (pg. 47)

Solid fuel stoves are important

“As recognized in these guidelines, and specifically in Recommendation 2, which addresses policy during transition, improved solid fuel stoves will continue to make an important contribution to the needs of a substantial proportion of lower income and rural homes where primary use of clean fuels is not feasible for some time to come. Work to develop substantially improved solid fuel stoves should continue in parallel with, but not hinder or displace, efforts to encourage transition to clean fuels. The contribution of solid fuel stoves to the mix of devices and fuels promoted will depend on the completeness of combustion that can be achieved when such technologies are in everyday use (as demonstrated through emissions testing), and the consequent reductions in health risks.”(pg.62)

Levels of CO and PM higher than expected in clean fuel studies

“Even allowing for variability and differing circumstances, it is clear that the measured levels of PM and CO in homes using clean fuels are much higher than predicted. This does not undermine the model, but points towards other explanations. These include continued use of the traditional stove (even in stove/fuel evaluation studies), along with the new one (known as stacking), other emission sources in and around the home (kerosene lamps, waste burning), and external sources such as fuel combustion from other homes and other sources of combustion contributing to outdoor air pollution entering all homes.” (pg.123)

Model based on 75% of pollution going up the chimney

“The emissions model allows for ventilation (with a flue or chimney) by assuming (based on empirical data from several studies and countries) that the fraction of total emissions entering the room lies between 1% and 50% with a mean of 25% and standard deviation of 10%. On average, therefore, it is expected that emissions entering the room from vented stoves are 75% lower than with unvented stoves.” (pg.123)

Importance of Regional Centers

“Most testing results to date (see Stove Performance Inventory Report 20121 and Clean Cooking Catalog http://catalog.cleancookstoves.org) have come from laboratories in developed countries. More laboratory and field testing capacity is needed, especially in developing countries where the use of solid fuels for cooking and the resulting household air pollution (HAP) are major concerns. Developing capacity by setting up regional testing and knowledge centers (RTKCs) is ongoing through grants and training workshops. The aim is to establish sustainable institutions that can provide high quality testing services and catalyze regional activities. These centers are working together as a consortium to standardize methods and establish best practices and common data formats to share testing results. “ (pg.150)

Achieving Turn Down Ratio in Cooking & Heating Stoves

Do not burn the rice!

A stick fed cook stove can achieve a ~three to one turndown ratio (TDR) by burning more or fewer sticks per unit of time. In a low mass Rocket cook stove, ~five small sticks can boil the water/food and ~two to three small sticks can simmer it (without, hopefully, burning the rice).

The gas burner in a conventional furnace comes on when heat is needed and turns off when the thermostat indicates that the room is warm enough. The old style gas heater is either on or off.

A 10 to 1 TDR modern gas furnace can more economically run at higher and lower firepowers. Insulated, airtight homes can use more BTUs to heat water than to warm the home! Leaky houses can require a lot more energy to replace constant losses. (Reminds me of constantly bailing an old boat I used to own before it sank).

Batch fed, automated pellet heating stoves can have an adaptable ~five to one turndown ratio, burning 5 pounds of fuel per hour or one pound.

In cook stoves (and heating stoves), effective TDR can be achieved in several ways:

  1. The operator puts more or less wood into the combustion chamber (Rocket)
  2. Decreasing air entering into the stove slows the rate of combustion (TLUD)
  3. Simmering with just the made charcoal provides lower firepower  (T-CHAR)

Trying to widen TDR while maintaining very low emissions, very low Black Carbon ratios, in affordable products, makes life fun!