Intro image for YouTube Video

Watch what happens with PM2.5, CO2, Oxygen and more during a wood burning stove test in this real-time video from Apro’s Laboratory Emissions Monitoring System. The LEMS provides a display of what’s being recorded by the various sensors in the stove being tested, and in the emissions hood. In this video, Dean Still gives an overview of what the five lines on screen represent, and how they relate to each other as the fire progresses.

For more info about Aprovecho’s emissions monitoring systems, see aprovecho.org/portfolio-item/emissions-equipment.

Almost perfect!

Having unbiased villagers or Dr. Jim Jetter test Aprovecho’s Lorena stove might have helped to reduce our embarrassment when again and again the open fire was proven to be much more fuel efficient! Inventor’s pride is a well-known human frailty. Creating a truth-telling team including all the folks concerned with a stove project helps to address the inventor who is doing what feels natural and right, but can be misguided. It happens at ARC frequently!

The ARC team has found that an engineer/researcher may know more about the thermodynamics of a stove, but the expertise of cooks, manufacturers, distributors, retailers, and funders in the stove project need to be included in the decision making process from start to maturity. Test, test, test!

As Dr. Kirk Smith said, “You get what you inspect, not what you expect”.

Our advice is to test everything frequently from all angles and try to respond to problems without inventor’s pride. It’s not easy! Cognitive dissonance messes up judgement all the time. 

It’s easy to think, “I am intelligent, and make good decisions.” Admitting a mistake can threaten that image of self. It can be really hard to hear someone say, “Man, that Lorena stove is terrible! How could you have been so dumb?”

At Apro, we strive to use criticisms as a tool for improvement. Taking time to assess and define the problems, and consulting with our team about how to make improvements, moves us forward towards a more successful outcome.

Rocket Stove 2021 - Pot Skirts

In this video, Dean Still explains why a pot skirt – a sheet of metal wrapped around the cooking pot – is a simple yet important way to improve the fuel efficiency of a rocket stove. He also explains how to calculate the appropriate distance between the skirt and the pot. Stay tuned to the end of the video to find out who is causing all the ruckus in the background…

Helpful references:

simplified diagram of constant cross sectional area
Simplified drawing of the concept of constant cross sectional area.

This is a very simplified illustration of what “constant cross-sectional area” means. The top circle represents the cross-sectional area of a stove riser. The bottom ring shows the same area translated into the space around a pot. It’s important to keep the cross-sectional area that the hot gasses flow through consistent, so they don’t slow down. Hot, fast flowing gasses transfer heat most efficiently. 

graph helps calculate proper skirt gap for best heat transfer efficiency
Chart for calculating channel gaps, from Dr. Samuel Baldwin’s “Biomass Stoves: Engineering Design, Development, and Dissemination.” 1987, Volunteers in Technical Assistance.

This is the chart for determining efficient channel gaps, explained towards the end of the video. It was developed by Dr. Samuel Baldwin in 1987.

Here is the Ten Stove Design Principles poster referred to in the video. Many more helpful documents are also linked on the Publications page.

sticks and charcoal start to combust in a rocket stove

The Jet-Flame was developed from combustion concepts used in fluidized beds and TLUDs.

Fluidized Bed

fluidized bed combustion diagrams

“In its most basic form, fuel particles are suspended in a hot, bubbling fluidity bed of ash and other particulate materials (sand, limestone etc.) through which (under air) jets of air are blown to provide the oxygen required for combustion or gasification. The resultant fast and intimate mixing of gas and solids promotes rapid heat transfer and chemical reactions within the bed.”   https://en.wikipedia.org/wiki/Fluidized_bed_combustion

Top Lit Up Draft

diagram explaining how a top loaded up draft stove works

The TLUD uses under air flowing up through the fuel to transport wood gas into the hot layer of charcoal and flame above the fuel assisting more complete combustion efficiency.

Cleanly Starting the Jet-Flame

High velocity under air jets blow up into the lit charcoal placed on top of small sticks of wood. When the charcoal and wood are on fire, long pieces of wood are pushed into the made charcoal to start a Rocket Jet-Flame without making visible smoke. The sticks of wood are burned at the same rate as the continual production of charcoal creating a cleaner combustion process related to a fluidized bed and the TLUD.

sticks and charcoal start to combust in a rocket stove

Charcoal over wood is lit.

bed of charcoal in rocket stove

The charcoal becomes superheated with jets blowing up into the pile.

sticks burning in rocket stove

After 30 seconds, long sticks of wood are pushed against the burning charcoal creating flame.

It’s fascinating to read the ISO 19867 Standards for cookstoves and I agree with a lot of it. Many of us in the ‘stove world’ were involved for years in creating those documents. One of the big improvements is testing stoves at high, medium, and low power while reporting the results with the firepower.

We forgot to do that in the International Working Agreement started in Peru at the Partnership for Clean Indoor Air meeting in 2011. Since stoves generally make fewer emissions at low power it was a temptation to reduce the firepower and achieve a higher score on the Tiers. Since firepower was not seen on the Tier scorecard, it was really not possible to compare performance. And as we know, people tend to like high power stoves. It’s so great that this problem has been fixed in ISO 19867.

How to get a Tier 5 score for emissions? Use a chimney.

Santa Claus in a chimney
Santa understands the importance of chimneys… Happy Holidays from the Aprovecho team!

The chimney transports most or all of the PM2.5 and CO out of the kitchen. Only “fugitive” emissions escape into the room. In ISO 19867 the fugitive emissions are used for the emission rate values. For unvented stoves, total emissions are used for the emission rate values. Just make sure that your chimney and stove do not leak.

It makes sense. Here in rural Oregon, unfortunately, smoke pours out of chimneys all day and night as folks stay warm with wood. Heating stoves can be very smoky! The airtight chimney and stove get essentially all of the smoke outside of the building where concentrations are and stove get essentially all of the smoke outside of the building where concentrations are diluted.

Now, of course, at ARC we try to combine high combustion efficiency with effective chimneys. We need to protect the quality of the outside air, as well. The combination is intended to protect indoor and outdoor air. If the outdoor air is polluted it is less effective in lowering harmful concentrations. Combustion efficiency is always great and to protect health it must increase when the outside air quality is degraded. In Beijing you don’t want to add one more milligram of smoke into the air!

An indoor/outdoor air quality planning tool.

Sam Bentson created an excel spreadsheet that explains how protecting indoor and outdoor air quality are related. You can download the spreadsheet here, and learn how to use it for project planning: aprovecho.org/portfolio-item/project-planning/

Chart showing how more air exchanges reduces indoor air pollution from cooking
Chart describing the influence of air exchange per hour rates on the concentration of PM2.5 in a 30 cubic meter room. Higher air exchanges equal lower PM2.5 concentrations.
Using the ISO box model, Sam Bentson has calculated how increased ventilation helps a classic Rocket stove (around 30 mg/minute of PM2.5) and a modern TLUD burning pellets (about 5mg/minute PM2.5) to protect health.

In the lab, we are used to thinking of the ISO Tiers as static, based on how much pollution enters a 30 cubic foot kitchen during four hours of cooking with 15 air exchanges per hour. However, in 2018 ISO published 19867-3 that further explains how, for example, increasing the air exchange rate (ACH) changes the Tier rating. Generally, doubling the air exchange rate cuts pollution (PM2.5 and CO) in half.

In a low ventilation situation (10 ACH), Tier 4 requires that the emissions of CO are lower than 2.2 grams per megajoule delivered to the pot (g/MJd). But in a higher ventilation condition (30 ACH) the stove can be three times dirtier, emitting up to 7 g/MJd, and still be in Tier 4. Cooking outside is often employed by the cooks we work with because smoke is bothersome and unhealthy.

ISO 19867-3 reports that studies of air exchange rates have found a lot of variation in ventilation, from 4 ACH in very tight buildings to 100 ACH outside in the fresh air. When I lived on a ranch in Mexico, most of the cooking took place outside under a veranda (which also made it easier to smell the wonderful homemade coffee brewing in the early mornings). When Sam Bentson carefully measured the ventilation rate under our veranda in Oregon he also found that when a gentle breeze was blowing (2 MPH) the air exchange rate per hour was around 100.

At 100 ACH, with so much dilution occurring outside, achieving Tier 4 for PM2.5 and CO is easier. In our experience, the most successful and cost effective interventions are situation dependent. We find that a combination of approaches to protecting health enables a welcome adaptability to the actual and interwoven circumstances.

Thumbnail from Rocket Stove 2020 video about height and weight

Why is a heavy stove an inefficient stove? A tall combustion chamber makes a lot of draft to keep a fire roaring, how can that be a bad thing? What is TARP-V and how will it improve your stove? Dean Still has the answers for you in the latest Rocket Stove 2020 Video.

Here is the Ten Stove Design Principles poster. Many more helpful documents are also linked on the Publications page.

Man driving tractor with front loader attachment, man watches in background

In 1976, Aprovecho was started in Guatemala after a terrible earthquake. The founders invented a stove called the Lorena as part of trying to help folks with their farms and forests. In 1981, Aprovecho came back to Oregon and bought 40 acres to learn how to maintain a forest, grow food, and make stoves. The hardware and software were OK but the wetware was not.

Profile photos of Carl Jung and Sigmund Freud

Sigmund Freud and Carl Jung broke up in 1913. Freud had picked Jung as his successor, but Jung made an unforgivable joke at dinner that ended their relationship. Freud was sure that the most powerful human motivation was infantile sexuality. Jung commented that eating must be at least equally important?

That was it!

Sure, stoves are interesting, but food is certainly more important. I lived on a ranch in Mexico for eight years and when the food ran out we weren’t lighting fires to cook. We were out farming, hunting, fishing, or gathering edibles from the desert.

Growing food has always been important at Aprovecho. So has maintaining the health and productivity of our forest/woodlot. Oregon is cold and too rainy in the winter, and warm and too dry in the summer, so we’ve had to learn how to adapt to this place and how to grow food productively.

Man in cowboy hat blows compost onto field
Man driving tractor with front loader attachment, man watches in background

We are lucky that our garden at Blue Mountain is bottom land and is easily accessible. We buy inexpensive compost made from food scraps by friends in Eugene and our neighbor, Butch, bought a rototiller for his tractor a couple of years ago that he uses, free of charge, to till our ½ acre garden. Butch also gives us unlimited manure from his cows, so friendship has made growing food a lot easier.

Being friends with the folks on our road increases our feeling of safety, and friendly neighbors can agree to growing a wide variety of foods from garden to garden. Being friends is important on lots of levels and when food is involved, breaking up, especially because of an ephemeral idea, is something to be carefully considered. 

Maybe better to share a slice of that good pumpkin pie?

 Happy Thanksgiving!

Man on tractor plowing a field, Aprovecho campus in background
link to Rocket Stove 2020 YouTube video

How can burning wood, agricultural waste or even cow dung be a carbon neutral energy source? How do you start a fire without making a lot of smoke? How can a metal skirt around a cooking pot help with fuel efficiency? Dean Still has the answers for you in this new video.

Find out more about the Jet-Flame combustion accessory used in this video at www.jet-flame.com.

Computer screen shows emissions rates as lines on a graph

David Evitt, ASAT COO, and Sam Bentson, ARC GM, have been adding capacity to the Laboratory Emissions Monitoring System (LEMS). So far, four oxygen sensors, temperature probes in the fire and under the pot, and a velocity sensor give us a clearer picture of what’s going on in a stove. Knowing PM2.5, CO, CO2, and firepower at the same time, combined with the improved testing protocols in ISO 19867, is making us more confident that iterative improvement can be accomplished relatively quickly.

During a test, the LEMS screen shows real time emission rates of CO2 (blue line), CO (red line), and PM2.5 (black line).

Starting in early December, Dean Still and a research assistant will be doing 20 tests per week to create an optimized forced draft insert that cleans up the combustion of found biomass fuels and improves thermal efficiency in open fires, high mass, and Rocket stoves. A screen in the hood showing real-time data helps reduce the needed repetitions to achieve statistical confidence.  The 90% confidence interval has to be less than 1/3 of the range of the Tier that contains the conservative bound of the confidence interval. When Tier Confidence Interval Range is equal to or less than 0.33, the number of tests is deemed sufficient to meet the Aprovecho data repeatability quality standard (seven to nine tests each for high, medium, and low power are usually sufficient).

David is in grad school with Dr. Nordica MacCarty at Oregon State University and the ARC lab is supplying them with information. We’ll keep you in the loop as we make discoveries. Part of the goal is to keep the optimized insert as close to a $10 wholesale price as possible.

Here we go! Eco-Science marching forward!