Newsletters | Page 22 of 31

Flame and Flow Impressions

October 2, 2020/0 Comments/in Uncategorized

Dr. Larry Winiarski would remind me to imagine the languid rising of smoke from a cigarette when thinking about the velocity of natural draft gases in the Rocket stove. I remember Larry saying that rising smoke is sexy, contemplative, and slow.

Sam Bentson, General Manager of ARC, and Chenkai Wang, Division Business Manager of SSM, spent months designing an inexpensive 2 Watt fan that developed a pressure of 0.75 inches of water column to blow high enough velocity air jets into a Rocket stove fire to increase mixing and combustion efficiency.

When Sam measures the dynamic pressure in the chimneys of household natural draft rocket cooking stoves he finds less than 0.01 inches of water column. Sam estimated, using the Archimedes principle, that a 10” inch in diameter chimney pipe at 700°C for its entire length would have to be 15 meters tall to generate 0.50 inches of water column. It’s amazing how powerful a little electric fan can be!

Jet-Flame cross section drawing — The 2020 Jet-Flame

Kirk Harris writes that he has wondered how an exceedingly small pressure variance could drive the tall flames that we see in some stoves. He envisions fire gas as having exceptionally low density, very light weight, with very low inertia. Kirk thinks of fire as like a “hole in the atmosphere”, easy to push around. His stoves use static mixers and small velocity induced natural draft pressure differences to mix flame that has been divided into thin sheets. Using these approaches, the Harris TLUD stove achieves less than 1mg/min for PM2.5 when burning pellets.

The Jet-Flame, on the other hand, uses very high-pressure jets of air that blast up into charcoal and then mix wood gas and air as the jets pass through sticks on fire. The bottom air technique requires the equivalent pressure of a 15-meter-high, extremely hot chimney to lower emissions to about the same degree as the Harris stove. It is interesting to think of these two stoves side by side, representing quite different approaches to clean burning. The Harris stove is gently manipulating flame as easy to move around as a hole in the atmosphere while the Jet-Flame is dynamic, a bit loud, creating hot jets of air that drill holes in burning wood.

Metering, Mixing, Temperature, and Time

September 25, 2020/2 Comments/in Cleaner Burning Technologies

The Mimi Moto forced draft TLUD achieves around 1-2mg/min PM2.5 at high power without an appreciable amount of residence time, as seen below. The jets of forced air create a downward flow of flame but there is only 7cm between the top of the fuel bed and the bottom of the pot when starting the stove.

mimi-moto cookstove test — **Using a type-K thermocouple the combustion zone measured around 950°C.**

Experiments have shown that elevated temperatures shorten the combustion time for CO and PM 2.5. At 900°C the combustion time required for complete combustion is less than half that at 700°C for all studied biomass particles. (Li, 2016) At 900°C, a residence period of between 0.6 to 1 second resulted in close to complete combustion of well mixed CO and PM 2.5. (Lu, 2008, Yang, 2008, Grieco, 2011). Boman (2005) reports that high temperature (>850°C) in a 5kW combustion zone combined with air rich and well mixed conditions for 0.5-1.0 second in the post combustion zone resulted in an almost complete depletion of particulate matter. Interestingly, when temperatures are around 900°C the near complete combustion of CO and PM requires only short residence times of 0.5 second. During such conditions, the residence time in the post-combustion zone is of minor importance for minimizing the emissions of products of incomplete combustion. For optimal results, a residence time of 0.5 seconds is suggested.

The Mimi Moto forced draft TLUD is clean burning at 950°C with very limited combustion time. Perhaps the combination of 1.) Metering the right amount of wood-gas into the combustion zone 2.) Coupled with molecular mixing 3.) At around 950°C reduces the need for 4.) Longer combustion times?

References

C. Boman, A. Nordin, R. Westerholm, M. Öhman, D. Boström.
“Emissions from small-scale combustion of biomass fuels- extensive quantification and characterization.” Umeå University, 2005.

H. Lu, W. Robert, G. Peirce, B. Ripa, and L. L. Baxter. “Comprehensive study of biomass particle combustion.” Energy Fuels, 22, pp. 2826-2839, 2008. doi:10.1021/ef800006z

Y. B. Yang, V. N. Sharifi, J. Swithenbank, L. Ma, L. I. Darvell, J. M. Jones, et al.
“Combustion of a single particle of biomass.” Energy Fuels, 22, pp. 306-316, 2007. doi:10.1021/ef700305r

E. Grieco, G. Baldi. “Analysis and modelling of wood pyrolysis.” Chemical Engineering Science, 66 (2011), pp. 650-660

E. Hroncova, J. Ladomersky, j. Valicek, L. Dzurenda. “Combustion of Biomass Fuels and Residues: Emissions Production Perspective.” Developments in Combustion Technology, 2016 DOI: 10.5772/63793

J. Li, M. C. Paul, P. L. Younger, I. Watson, M. Hossain, S. Welch. “Prediction of high-temperature rapid combustion behavior of woody biomass particles.” Fuel, Vol. 165, (1 February): 205-214, 2016.
doi:10.1016/j.fuel.2015.10.061

A Tier 5 Rocket Stove

September 17, 2020/0 Comments/in Cleaner Burning Technologies, New Product, Rocket Stoves

The cast iron Jet-Flame sends 30 jets of pre-heated air up into the burning charcoal and wood in an open fire, sand/clay stove, or in a Rocket stove. It is patterned after industrial burners that position jets of primary air underneath the fuel bed to clean up combustion. Both Underfeed Stokers and Fluidized Bed Boilers use primary air that enters the fuel bed from underneath the fire.

The Jet-Flame stove accessory — *The Jet-Flame*

In 2013, with DOE funding, ARC built a bottom-air-only prototype stove and has been experimenting with improving the technique, resulting in the Jet-Flame combustion chamber accessory manufactured by SSM in China. There are several advantages in a bottom-air-only approach. The jets of air flow into the fuel bed from holes in the floor of the combustion chamber. Since the pre-heated air flows vertically, back-drafting out of the fuel door in a Rocket type stove is easier to overcome. The jets of air super-heat the charcoal layer underneath the sticks of wood. The hot jets of air emerge from the charcoal and pierce the laminar flames emitted by the wood creating turbulent eddies that stir up the flames to enhance the speed of mixing and combustion. The turbulent combustion zone creates short, intense flames that burn the fuel more completely before they cool off too much to sustain combustion. The increased velocity of the higher temperature flue gases also improves heat transfer efficiency.

When the Winiarski sunken pot Rocket stove with chimney is combined with the Jet-Flame the increase in combustion efficiency results in a truly improved stove with the ability to protect health. Since the stove and chimney do not leak in lab tests the stove does not emit fugitive emissions into the kitchen. The stove achieves all ISO 19867 Tier 5 ratings for both thermal efficiency and emissions of CO and PM2.5.

In 2004, ARC was hired by the Shell Foundation to bring the Rocket stove to India. Protecting health was a component of the project. Unfortunately, the natural draft Rocket stove was not clean enough burning to accomplish the task. Higher temperatures and a lot more mixing were needed. We wish that, when asked for a health protecting stove, we had been this far along. It has taken a while to make some progress.